DK Digital TS-3000 Troubleshooting Guide

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Summary of Contents

Page 1 - Users Guides

TS310 MOD4A Digital ControllerUsers GuidesDocument No. 93-2952April 1998Rev. 1La Marque, Texas This manual contains outdated information (part numbe

Page 2

PlaceStampHereMarketing, TRISEN Products4916 FM 1765La Marque, TX 77568U.S.A.

Page 3

Chapter 9 - Configuration 79April 1998 Rev. 1B Position of the Configuration Words for contacts can be used to turn on and off a status indicator.The

Page 4

80 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1In the C and D positions of these Configuration Words, you will set the fun

Page 5 - Warnings!

Chapter 9 - Configuration 81April 1998 Rev. 107 - IDLE/RUN: To use this input you must configure an idle speed. To command yourmachine to either &q

Page 6 - Warranty

82 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 123 - NOZZLE VALVE No.2: In CHs 42 and 43 you may have configured a value t

Page 7

Chapter 9 - Configuration 83April 1998 Rev. 138 - LOAD LIMITED: This contact output is true when the controller is limiting its outputto control mac

Page 8 - Triconex Offices

84 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1CH 80 Speed Control Configuration * Configuration RequiredConfiguration Wor

Page 9 - Customer Response

Chapter 9 - Configuration 85April 1998 Rev. 1The second digit, B position, from the left for Word 11 will configure the action of the startfunction.

Page 10 - La Marque, TX 77568

86 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1CH 81 Nozzle Valve Control * Configuration RequiredConfiguration Word 12Ref

Page 11 - April 1998 Rev. 1

Chapter 9 - Configuration 87April 1998 Rev. 1The second digit, B position, of Word 12 is used to define the setpoint to the speed controller. Theset

Page 12 - La Marque, Texas

88 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1CH 82 Startup/Stop/Overspeed/Tuning * Configuration RequiredConfiguration W

Page 13

Contents xiApril 1998 Rev. 1Contents - TS310 Documentation SetTabsInstallation, Configuration, Operation, Maintenance ...Text No. 4933-001

Page 14 - Copyright

Chapter 9 - Configuration 89April 1998 Rev. 1The second digit, B position, of Word 13 is used to set up the stop function. The list below providesth

Page 15 - Revision History

90 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1The last digit, D position, in Word 13 is used to set up the setpoint to th

Page 16

Chapter 9 - Configuration 91April 1998 Rev. 1CH 83 2ND PID ControllerConfiguration Word 14Ref.:This Configuration Word is used by the TS310 to enable

Page 17

92 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1The second digit, B position, of Word 14 sets up the function of the 2ND PI

Page 18

Chapter 9 - Configuration 93April 1998 Rev. 1CH 84 Status IndicatorsConfiguration Word 15Ref.:This Configuration Word will define the use of the four

Page 19

94 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1Shutdown Enable0 - No Shutdown1 - ShutdownBefore, we configure a number for

Page 20 - Illustrations

Chapter 9 - Configuration 95April 1998 Rev. 1The action that will now take place is as follows:If the machine reaches and stays above 1000 RPM (CH 18

Page 21 - Foreword - Important

96 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1CH 87 Synchronous GeneratorConfiguration Word 18Ref.: These channels provid

Page 22

Chapter 9 - Configuration 97April 1998 Rev. 1CH 93 Gear RatioUnits: RatioRange: 0.000-9.999Ref.:A value in this channel will set up a gear ratio used

Page 23 - User Experience Prerequisites

98 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1CH 128 Load PresetThis channel has a range of 0 to 10 percent. The value c

Page 24 - Reference Documents

TS310 MOD4A Digital ControllerInstallation, Configuration, Operation, Maintenance GuideDocument No. 4933-0014April 1998Rev. 1La Marque, Texas

Page 25

Chapter 9 - Configuration 99April 1998 Rev. 1CH 155 Extraction/Admission LimitRange: 0-100Units: PercentRef.: Channels 70-79, 86, and 87The entry yo

Page 26

100 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1CH 157 MODBUS® ConfigurationConfiguration Word 21Ref.: This channel will c

Page 27 - 2.1 General Arrangement

Chapter 9 - Configuration 101April 1998 Rev. 19.8 Minimum Basic ConfigurationAs a minimum, values must be entered in sixteen of the TS310 channels in

Page 28 - 2.2 Software Programs

102 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1CHANNEL PURPOSECH 67 Setpoint Ramp RateCH 80 Defines Speed Control Functio

Page 29 - -02 Software Block Diagram

Chapter 9 - Configuration 103April 1998 Rev. 1CHANNEL PURPOSECH 20 Proportional Band Setting (in percent)CH 21 Reset Setting (in seconds)CH 38 Output

Page 30 - Software Upgrades

104 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1Sample Minimum ConfigurationA sample minimum configuration is shown below:

Page 31 - Termination Board Upgrades

Chapter 10 - Configuration - Expanded Discussion 105April 1998 Rev. 1Chapter 10 - Configuration - Expanded Discussion10.1 Alarms, Diagnostics, Flags

Page 32 - Power Supply Upgrades

106 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 12 = EPROM Fault3 = EEPROM Fault4 = KEYBOARD Fault5 = Analog to Digital Con

Page 33

Chapter 10 - Configuration - Expanded Discussion 107April 1998 Rev. 1Since Analog Input No. 1 is coded in Channel 70 (AB), Channel 70 will be configu

Page 34

108 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1Since the poppet valves are an ON/OFF operation, they normally will open q

Page 36 - Main Board

Chapter 10 - Configuration - Expanded Discussion 109April 1998 Rev. 1Cascade control can be configured to enable (turn on) automatically when turbine

Page 37 - Power Supply

110 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1VALVE ACTION = DIRECT.This means that an increasing measurement (speed) sh

Page 38

Chapter 10 - Configuration - Expanded Discussion 111April 1998 Rev. 110.6 Digital Input/Outputs (CH 72-79)Channels 72 through 79 each can be configur

Page 39 - Analog Inputs

112 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1As is the case with the analog inputs, the input/output contact channels a

Page 40 - Digital Inputs and Outputs

Chapter 10 - Configuration - Expanded Discussion 113April 1998 Rev. 110.8 Limits, Limit Alarms, Gear Ratio(CH 13-17, 37-39, 66, 68, 83, 84, 88, 93, 1

Page 41

114 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1This reset-only control can then be used, for example, as a (reverse actin

Page 42 - Temperature

Chapter 10 - Configuration - Expanded Discussion 115April 1998 Rev. 1GEAR RATIO, Channel 93, will default to 1.000 value whenever a zero entry exists

Page 43 - Mounting

116 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1NOTE: If an overspeed trip contact output or status indicator is configure

Page 44

Chapter 10 - Configuration - Expanded Discussion 117April 1998 Rev. 1Channel 81 B CONFIGURED = 4 - LOCAL AND REMOTE (SELECT) -A configured remote spe

Page 45

118 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1CH 80 D configures the TS310 for(XXX0) SPEED CONTROL or for(XXX1) SYNCHRO

Page 46

iiiApril 1998 Rev. 1CopyrightCopyright 1998by TRICONEXLa Marque, Texas, U.S.A.All rights reserved. No part of this work covered by the copyright here

Page 47

Chapter 10 - Configuration - Expanded Discussion 119April 1998 Rev. 1Channel 82, Word 13A = Startup B = Stop Function0 No Idle 0 None1 Auto Accele

Page 48 - 4.2 Wiring - General

120 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 110.12 Speed Switches (CH 18, 19, 85)Two internal speed switches are provid

Page 49 - Grounding

Chapter 10 - Configuration - Expanded Discussion 121April 1998 Rev. 1CH 82 B can also be configured in several ways:CH 82 B = (X1XX) means pressing

Page 50 - Cable Routing

122 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 110.15 3RD PID Control, Channel 86, Configuration Word 17A = Action Control

Page 51 - 4.3 I/O Relay Module Wiring

Chapter 10 - Configuration - Expanded Discussion 123April 1998 Rev. 1Conversely, an extraction priority would force the turbine to continue increasin

Page 52 - Termination Panel Wiring

124 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1It must be emphasized that extraction maps can not be true models of the t

Page 53 - Contact Input Wiring

Chapter 10 - Configuration - Expanded Discussion 125April 1998 Rev. 110.16 Synchronous Generator, Channel 87,Configuration Word 18 (Also CHs 66, 68,

Page 54 - Contact Output Wiring

126 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1SYNCHRONOUS GENERATOR OPERATION: Because of the wide scope of application

Page 55 - to PX102 Transmitter Wiring

Chapter 10 - Configuration - Expanded Discussion 127April 1998 Rev. 1At the same time, a small increase in output (about 5%) is provided by the TS310

Page 56

128 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1Two contacts in the MPS390 provide the capability to drive a potentiometer

Page 57

iv TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1Revision HistoryRev. 0 March 1990 Initial issue.Rev. A September 1990 Gen

Page 58 - 4.5.6 Communications Wiring

Chapter 10 - Configuration - Expanded Discussion 129April 1998 Rev. 1#4D/IPRESSURESPEED PICKUPSTURBINEV2V1SERVO-AMPNO. 1SERVO-AMPNO. 2MPS390PARALLEL

Page 59 - WITH CHASSIS GROUND

130 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 110.16.4 Auto-SynchronizingAs noted earlier, the TRISEN MPS390 furnishes a

Page 60

Chapter 10 - Configuration - Expanded Discussion 131April 1998 Rev. 110.16.7 Parallel Isochronous ControlParallel Isochronous Control can be achieved

Page 61 - to HCX21 Transducer Wiring

132 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1closes the steam governor valve in addition to activating the trip output.

Page 62 - TS310-22

Chapter 10 - Configuration - Expanded Discussion 133April 1998 Rev. 1minimum governor. By the same token, Channels 20 and 21 must then be tuned at a

Page 63 - TS310-23

TS310 MOD4A Digital ControllerTroubleshooting GuideDocument No. 4933-0017April 1998Rev. 1La Marque, Texas

Page 65

iiiApril 1998 Rev. 1CopyrightCopyright 1998by TRICONEXLa Marque, Texas, U.S.A.All rights reserved. No part of this work covered by the copyright here

Page 66 - ELECTRONICS

iv TS310 Troubleshooting GuideApril 1998 Rev. 1Revision HistoryRev. A September 1990 General technical and editorial revision.Rev. B July 1991 Gene

Page 67

Contents vApril 1998 Rev. 1ContentsREVISION HISTORY...

Page 68 - 5.1 Startup Sequence

Contents ixApril 1998 Rev. 1ContentsCOPYRIGHT...

Page 69 - No Idle - Channel 82 = (0XXX)

vi TS310 Troubleshooting GuideApril 1998 Rev. 1Chapter 7 - Analog Inputs...

Page 70

Chapter 1 - Introduction 1April 1998 Rev. 1Chapter 1 - IntroductionThis guide was designed to assist you in solving problems that might occur in your

Page 72 - Chapter 6 - Maintenance

Chapter 2 - Displays 3April 1998 Rev. 1Chapter 2 - DisplaysSymptom Troubleshooting Steps2.1 Display Blank1. Check to make certain there is main powe

Page 73

4 TS310 Troubleshooting GuideApril 1998 Rev. 12.3 Display Fading1. Check the +5.10 VDC (±0.05 V), +15, -15 VDC levels on theMain Board at the test p

Page 74

Chapter 3 - Keypad/Function Keys 5April 1998 Rev. 1Chapter 3 - Keypad/Function KeysSymptom Troubleshooting Steps3.1 KeypadUnresponsive1. Disconnect

Page 75

6 TS310 Troubleshooting GuideApril 1998 Rev. 1Symptom Troubleshooting Steps3.4 Local STOP NotWorking1. Check Channels 80 and 82 and make certain the

Page 76 - Chapter 7 - Spare Parts

Chapter 3 - Keypad/Function Keys 7April 1998 Rev. 1Symptom Troubleshooting Steps3.7 Remote DigitalRAISE/LOWERNot Working1. Check Channel 81 and make

Page 77

8 TS310 Troubleshooting GuideApril 1998 Rev. 1Symptom Troubleshooting Steps3.8 Local F1 NotWorking1. If F1 is being used to enable AUTO SYNC then ch

Page 78 - Chapter 8 - Specifications

Chapter 3 - Keypad/Function Keys 9April 1998 Rev. 1Symptom Troubleshooting Steps3.10 Local F2 NotWorking1. If the F2 button is to initiate auto acce

Page 79 - Functional

x TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 14.5.1 TS310 Contact Input Wiring...

Page 81 - 9.2 Password

Chapter 4 - Valve Output 11April 1998 Rev. 1Chapter 4 - Valve OutputSymptom Troubleshooting Steps4.1 V1 Output NotWorking1. Check Channels 37, 38, 3

Page 82 - 9.3 Changing The Password

12 TS310 Troubleshooting GuideApril 1998 Rev. 1Symptom Troubleshooting Steps4.3 V1 Output ActionIncorrect1. Determine the direction you want the TS3

Page 83

Chapter 4 - Valve Output 13April 1998 Rev. 1Symptom Troubleshooting Steps4.4 V2 Output ActionIncorrect1. Check Channel 86 to determine how the 3rd P

Page 85 - Machine Data Listing

Chapter 5 - Speed Control 15April 1998 Rev. 1Chapter 5 - Speed ControlSymptom Troubleshooting Steps5.1 Remote AnalogSpeed SetpointNot Working1. Chec

Page 86 - Chapter 9 - Configuration 65

16 TS310 Troubleshooting GuideApril 1998 Rev. 1Symptom Troubleshooting Steps5.3 Turbine NotAccelerating AtCorrect Rate1. Check Channel 12 to make ce

Page 87

Chapter 5 - Speed Control 17April 1998 Rev. 1Symptom Troubleshooting Steps5.6 Speed Switch #2Not Working1. Check Channels 19, 81, and 72 through 79

Page 88 - Chapter 9 - Configuration 67

18 TS310 Troubleshooting GuideApril 1998 Rev. 1Symptom Troubleshooting Steps5.8 Speed ChangeToo Slow/Fast1. If the rate of speed change is too fast/

Page 89 - CH 10-11 Speed Input Displays

Chapter 5 - Speed Control 19April 1998 Rev. 1Symptom Troubleshooting Steps5.10 Turbine Will NotGo Above IdleSpeed1. Check Channel 82 to determine ho

Page 90 - CH 13-14 Critical Speed

Contents xiApril 1998 Rev. 1CH 66 Local Load Limit...

Page 92 - CH 40-45 Nozzle Valves

Chapter 6 - Nozzle Valves 21April 1998 Rev. 1Chapter 6 - Nozzle ValvesSymptom Troubleshooting Steps6.1 Nozzle Valve #1Not Working1. Check Channels 4

Page 94

Chapter 7 - Analog Inputs 23April 1998 Rev. 1Chapter 7 - Analog InputsSymptom Troubleshooting Steps7.1 #1 Analog InputNot Working1. Check Channels 4

Page 95 - CH 68 KW Override Reset

24 TS310 Troubleshooting GuideApril 1998 Rev. 1Symptom Troubleshooting Steps7.2 #2 Analog InputNot Working1. Check Channels 50 through 53, and 70 to

Page 96 - CH 70-71 Analog Input

Chapter 7 - Analog Inputs 25April 1998 Rev. 1Symptom Troubleshooting Steps7.3 #3 Analog InputNot Working1. Check Channels 54 through 57, and 71 to m

Page 98

Chapter 8 - Digital I/O 27April 1998 Rev. 1Chapter 8 - Digital I/OSymptom Troubleshooting Steps8.1 Digital I/O NotActivating1. Make certain the digi

Page 99

28 TS310 Troubleshooting GuideApril 1998 Rev. 1Symptom Troubleshooting Steps8.2 Contact I/OWorking InReverse Order1. Check the proper channel where

Page 100

Chapter 9 - Miscellaneous 29April 1998 Rev. 1Chapter 9 - MiscellaneousSymptom Troubleshooting Steps9.1 Local Load LimitNot Working1. Check Channels

Page 101

xii TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 110.13 START, STOP, IDLE/RUN (CH 36, 80, 82)...

Page 102 - Outputs:

30 TS310 Troubleshooting GuideApril 1998 Rev. 1Symptom Troubleshooting Steps9.2 Inlet Pressure NotControlling1. Check Channel 83 to make certain the

Page 103

Chapter 9 - Miscellaneous 31April 1998 Rev. 1Symptom Troubleshooting Steps9.5 Autosync NotWorking1. Check Channel 87 to make certain you have config

Page 104

TS310 MOD4A Digital ControllerModBus® ProtocolProgrammers Reference GuideDocument No. 4933-0018April 1998Rev. 1ModBus® is a registered trademark of

Page 106

iiiApril 1998 Rev. 1CopyrightCopyright 1998by TRICONEXLa Marque, Texas, U.S.A.All rights reserved. No part of this work covered by the copyright here

Page 107

iv TS310 ModBus® Protocol Programmers Reference GuideApril 1998 Rev. 1Revision HistoryRev. A May 1990 General editorial revision. Removed reference

Page 108

Contents vApril 1998 Rev. 1ContentsREVISION HISTORY...

Page 109

vi TS310 ModBus® Protocol Programmers Reference GuideApril 1998 Rev. 1EVALUATION OF MODBUS® DATA...

Page 110

Chapter 1 - Overview 1April 1998 Rev. 1Chapter 1 - OverviewEffective with Release 07 of the TS310 software, ModBus® will be the standard protocol for

Page 111

2 TS310 ModBus® Protocol Programmers Reference GuideApril 1998 Rev. 1TS310 ModBus® Data BaseThe ModBus® Protocol implementation in the TS310 provides

Page 113

Contents xiiiApril 1998 Rev. 1IllustrationsFigure 1. TS310 Front View ...

Page 114 - CH 84 Status Indicators

Chapter 1 - Overview 3April 1998 Rev. 1Analog PointsAnalog values are stored internally in the TS310 as 16-bit integers, and they are transmitted via

Page 116 - CH 86 3RD PID Control

Chapter 2 - Description 5April 1998 Rev. 1Chapter 2 - DescriptionModBus® Message ProtocolThis section describes the message protocol which the TS310

Page 117 - CH 90-92 B, H, and F Values

6 TS310 ModBus® Protocol Programmers Reference GuideApril 1998 Rev. 1Sample Message ContentThis table compares the content of a sample message in RTU

Page 118

Chapter 2 - Description 7April 1998 Rev. 1Message Field DefinitionsThe following paragraphs explain the meaning of each field in the general message

Page 119 - CH 129 Snapback Setpoint

8 TS310 ModBus® Protocol Programmers Reference GuideApril 1998 Rev. 1ModBus® Function DescriptionsThis section describes the functions currently impl

Page 120 - CH 156 Regulator/Tracking PID

Chapter 2 - Description 9April 1998 Rev. 1Read Coil Status (Function Code 01)The Read Coil Status query requests the ON/OFF status of a group of log

Page 121 - CH 159 MODBUS® Checkback

10 TS310 ModBus® Protocol Programmers Reference GuideApril 1998 Rev. 1Read Input Status (Function 02)The query and response for Read Input Status op

Page 122

Chapter 2 - Description 11April 1998 Rev. 1Read Input Registers (Function Code 04) (Read Integer)This function operates in the same manner as the R

Page 123

12 TS310 ModBus® Protocol Programmers Reference GuideApril 1998 Rev. 1Preset Single Register (Function Code 06)This function modifies the content of

Page 124

xiv TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1Foreword - Important TS310 TipsThe TS310 is different from conventional pr

Page 125 - Sample Minimum Configuration

Chapter 2 - Description 13April 1998 Rev. 1Error Detection & Exception ResponsesThis section provides information on the following topics:• type

Page 126 - 97_X3334

14 TS310 ModBus® Protocol Programmers Reference GuideApril 1998 Rev. 1CRC Checksum CalculationThe following paragraphs describe the calculations that

Page 127 - 0 0 0 0 0 E E 0

Chapter 2 - Description 15April 1998 Rev. 1TS310 ModBus® Data DefinitionsCoil StatusThe following digital points can be either read (with Function 1)

Page 128

16 TS310 ModBus® Protocol Programmers Reference GuideApril 1998 Rev. 1Input StatusThe following digital points can be read (with Function 2) via ModB

Page 129

Chapter 2 - Description 17April 1998 Rev. 1Register # Description Channel #40021 2nd PID Droop 2740022 Synch. Integral 2840023 Synch Derivative 29400

Page 130

18 TS310 ModBus® Protocol Programmers Reference GuideApril 1998 Rev. 1Register # Description Channel #40061 Max ma. Output #1 6340062 Min ma. Output

Page 131

Chapter 2 - Description 19April 1998 Rev. 1Input RegistersThe following channels are defined as input registers. They can be read (with Function 4).

Page 132 - M8M7M6M5M4M3M2M1

20 TS310 ModBus® Protocol Programmers Reference GuideApril 1998 Rev. 1Evaluation of ModBus® DataReading Coils 00001-00017COIL # DESCRIPTION00001-0000

Page 133 - 10.7 Reserved for future use

Chapter 2 - Description 21April 1998 Rev. 1Reading/Writing to Holding Registers40001-40095 30001-30009REGISTER # DESCRIPTION30002-30005 The data

Page 134

22 TS310 ModBus® Protocol Programmers Reference GuideApril 1998 Rev. 1REGISTER # DESCRIPTION4006740087400944016040091 Scaled 0-1.000 is equal to 0-4

Page 135

Chapter 1 - Introduction 1April 1998 Rev. 1Chapter 1 - IntroductionThis manual describes the TRISEN 310 Digital Controller.About This ManualAs its na

Page 136

TS310 MOD4A Digital ControllerAuto-Configuration (ACON) GuideDocument No. 4933-0019April 1998Rev. 1ACON Software Version 11La Marque, Texas

Page 138 - 10.11 Speed Control Channels

iiiApril 1998 Rev. 1CopyrightCopyright 1998by TRICONEXLa Marque, Texas, U.S.A.All rights reserved. No part of this work covered by the copyright here

Page 139

iv TS310 ACON Users GuideApril 1998 Rev. 1Revision HistoryRev. A July 1991 Minor technical revisions, converted to standard format.Rev. 1 April 1998

Page 140

Contents vApril 1998 Rev. 1ContentsREVISION HISTORY...

Page 141

vi TS310 ACON Users GuideApril 1998 Rev. 14.2 REQUIRED ADDITIONAL ENTRIES...

Page 142

Contents viiApril 1998 Rev. 1IllustrationsFigure 1. TS310 Keypad ...

Page 144

Chapter 1 - Introduction 1April 1998 Rev. 1Chapter 1 - IntroductionTS310 Auto-Configuration is a convenient feature that allows the controller to be

Page 145

2 TS310 ACON Users GuideApril 1998 Rev. 1Procedure for Loading ACON into a TS310To initially, automatically configure your TS310 with a version of AC

Page 146

2 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1• Chapter 10 - Configuration - Expanded DiscussionThis chapter explains in

Page 147

Chapter 2 - Basic Speed Control ACON.010 3April 1998 Rev. 1Chapter 2 - Basic Speed Control ACON.0102.1 Application DescriptionACON.010 is the simples

Page 148

4 TS310 ACON Users GuideApril 1998 Rev. 1StartupStartup can be manual or automatic.Manual Start. The operator presses the TS310 [START] button then

Page 149 - with MPS390

Chapter 2 - Basic Speed Control ACON.010 5April 1998 Rev. 1Input/OutputField devices required for the basic configuration are described below. Refer

Page 150

6 TS310 ACON Users GuideApril 1998 Rev. 12.2 Required Additional EntriesDescription CH#Min. Governor 15Max. Governor 16Overspeed Set 17Speed Tuning 2

Page 151 - 10.16.4 Auto-Synchronizing

Chapter 2 - Basic Speed Control ACON.010 7April 1998 Rev. 1Optional I/O AssignmentsI/O Required Field Devices (Customer Supplied)AI-1 Customer Remote

Page 152 - 10.17 Trip (CH 17, 97)

8 TS310 ACON Users GuideApril 1998 Rev. 1ACON.010 MACHINE DATA LISTINGFUNCTION * CH DISPLAY RANGE UNITS SPEED DROOP T 23 0.0 0-20 PERCENT2ND PID PROP

Page 153

Chapter 2 - Basic Speed Control ACON.010 9April 1998 Rev. 1ACON.010 MACHINE DATA LISTINGFUNCTION * CH DISPLAY RANGE UNITS MAXIMUM ANALOG INPUT #4 K 5

Page 154

10 TS310 ACON Users GuideApril 1998 Rev. 1ACON.010 MACHINE DATA LISTINGFUNCTION * CH DISPLAY RANGE UNITS STARTUP PROP. BAND T 94 0.0 0-1000 SECONDSST

Page 155 - Troubleshooting Guide

Chapter 2 - Basic Speed Control ACON.010 11April 1998 Rev. 1I/O Device Remarks WiringDO-8 TripSolenoidTrip Circuit Contact OutputOpens Upon Pressing

Page 156

12 TS310 ACON Users GuideApril 1998 Rev. 1SPEEDPICKUPSPASSIVETYPE(TYP 3 PLS)20191817161514131211109876543214039383736353433323130292827262524232221-+

Page 157

Chapter 1 - Introduction 3April 1998 Rev. 1Reference Documents• TS310 Troubleshooting Guide• TS310 ModBus Guide• TS310 Auto-Configuration Guide•

Page 158

Chapter 3 - Inlet/Suction Pressure Control ACON.020 13April 1998 Rev. 1Chapter 3 - Inlet/Suction Pressure ControlACON.0203.1 Application DescriptionA

Page 159 - Contents

14 TS310 ACON Users GuideApril 1998 Rev. 1StartupStartup can be manual or automatic.Manual Start. The operator presses the TS310 [START] button then

Page 160

Chapter 3 - Inlet/Suction Pressure Control ACON.020 15April 1998 Rev. 1Input/OutputField devices required for the basic configuration are described b

Page 161 - Chapter 1 - Introduction

16 TS310 ACON Users GuideApril 1998 Rev. 13.2 Required Additional Entries:Description CH#Min. Governor 15Max. Governor 16Overspeed Set 17Speed Tuning

Page 162

Chapter 3 - Inlet/Suction Pressure Control ACON.020 17April 1998 Rev. 1In addition to the devices listed above, some minor configuration must be done

Page 163 - 2.2 Display Showing

18 TS310 ACON Users GuideApril 1998 Rev. 1ACON.020 MACHINE DATA LISTINGFUNCTION * CH DISPLAY RANGE UNITS 3RD PID SETPOINT D 07 0 VARIESANALOG OUTPUT

Page 164 - 2.3 Display Fading

Chapter 3 - Inlet/Suction Pressure Control ACON.020 19April 1998 Rev. 1ACON.020 MACHINE DATA LISTINGFUNCTION * CH DISPLAY RANGE UNITS MAX #2 NOZZLE V

Page 165 - Symptom Troubleshooting Steps

20 TS310 ACON Users GuideApril 1998 Rev. 1ACON.020 MACHINE DATA LISTINGFUNCTION * CH DISPLAY RANGE UNITS CONTACT I/O #8 K 79 3320 WORD #10SPEED CONTR

Page 166 - RAISE/LOWER

Chapter 3 - Inlet/Suction Pressure Control ACON.020 21April 1998 Rev. 13.5 WiringI/O Device Remarks WiringPU-1 Speed Pickup Standard Magnetic SpeedPi

Page 167 - Not Working

22 TS310 ACON Users GuideApril 1998 Rev. 1I/O Device Remarks WiringAI-2AorAI-2BCustomerSignal4-20 mA Signal From CustomerDevice for 2nd PIDMeasuremen

Page 169

Chapter 3 - Inlet/Suction Pressure Control ACON.020 23April 1998 Rev. 1SPEEDPICKUPSPASSIVETYPE(TYP 3 PLS)20191817161514131211109876543214039383736353

Page 171 - 4.2 V2 Output Not

Chapter 4 - Backpressure/Discharge Pressure Control ACON.021 25April 1998 Rev. 1Chapter 4 - Backpressure/Discharge PressureControl ACON.0214.1 Applic

Page 172 - Incorrect

26 TS310 ACON Users GuideApril 1998 Rev. 1StartupStartup can be manual or automatic.Manual Start. The operator presses the TS310 [START] button then

Page 173 - 4.4 V2 Output Action

Chapter 4 - Backpressure/Discharge Pressure Control ACON.021 27April 1998 Rev. 1Input/OutputField devices required for the basic configuration are de

Page 174

28 TS310 ACON Users GuideApril 1998 Rev. 14.2 Required Additional EntriesDescription CH#Min. Governor 15Max. Governor 16Overspeed Set 17Speed Tuning

Page 175 - Displaying

Chapter 4 - Backpressure/Discharge Pressure Control ACON.021 29April 1998 Rev. 1Optional I/O AssignmentsI/O Required Field Device (Customer Supplied)

Page 176

30 TS310 ACON Users GuideApril 1998 Rev. 1ACON.021 MACHINE DATA LISTINGFUNCTION CH DISPLAY RANGE UNITS SPEED PROPORTIONAL BAND T 20 50.0 0-1000 PERCE

Page 177 - 5.7 Idle Speed Not

Chapter 4 - Backpressure/Discharge Pressure Control ACON.021 31April 1998 Rev. 1ACON.021 MACHINE DATA LISTINGFUNCTION CH DISPLAY RANGE UNITS MIN ENGR

Page 178

32 TS310 ACON Users GuideApril 1998 Rev. 1ACON.021 MACHINE DATA LISTINGFUNCTION CH DISPLAY RANGE UNITS F VALUE K 91 0.00 0-10.0 PERCENTB VALUE K 92

Page 179 - Go Above Idle

Chapter 2 - General Description 5April 1998 Rev. 1Chapter 2 - General DescriptionThe versatile TRISEN TS310 Digital Controller is designed using the

Page 180

Chapter 4 - Backpressure/Discharge Pressure Control ACON.021 33April 1998 Rev. 14.5 WiringI/O Device Remarks WiringPU-1 Speed Pickup Standard Magneti

Page 181

34 TS310 ACON Users GuideApril 1998 Rev. 1I/O Device Remarks WiringAI-2AorAI-2BCustomerSignal4-20 mA Signal From CustomerDevice for 2nd PIDMeasuremen

Page 182

Chapter 4 - Backpressure/Discharge Pressure Control ACON.021 35April 1998 Rev. 1SPEEDPICKUPSPASSIVETYPE(TYP 3 PLS)20191817161514131211109876543214039

Page 184 - 7.2 #2 Analog Input

Chapter 5 - Synchronous Generator Control ACON.030 37April 1998 Rev. 1Chapter 5 - Synchronous Generator ControlACON.0305.1 Application DescriptionACO

Page 185 - 7.4 #4 Analog Input

38 TS310 ACON Users GuideApril 1998 Rev. 1StartupStartup can be manual or automatic.Manual Start. The operator presses the TS310 [START] button then

Page 186

Chapter 5 - Synchronous Generator Control ACON.030 39April 1998 Rev. 1Input/OutputField devices required for the basic configuration are described be

Page 187 - Activating

40 TS310 ACON Users GuideApril 1998 Rev. 15.2 Required Additional EntriesDescription CH#Min. Governor 15Max. Governor 16Overspeed Set 17Speed Tuning

Page 188 - Reverse Order

Chapter 5 - Synchronous Generator Control ACON.030 41April 1998 Rev. 1In addition to the devices listed above some minor configuration must be done.•

Page 189 - 9.1 Local Load Limit

42 TS310 ACON Users GuideApril 1998 Rev. 15.4 Machine Data ListingACON.030 MACHINE DATA LISTINGFUNCTION * CH DISPLAY RANGE UNITS SPEED USED D 00 0 0-

Page 190

6 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 12.1 General ArrangementSTOPSTARTF1F2F3CLEAR ENTER1324567890 •TRISENTS3108 .

Page 191 - Admission Control

Chapter 5 - Synchronous Generator Control ACON.030 43April 1998 Rev. 1ACON.030 MACHINE DATA LISTINGFUNCTION * CH DISPLAY RANGE UNITS V2 MIN LIMIT K 3

Page 192 - Programmers Reference Guide

44 TS310 ACON Users GuideApril 1998 Rev. 1ACON.030 MACHINE DATA LISTINGFUNCTION * CH DISPLAY RANGE UNITS ANALOG INPUT #1 & #2 K 70 0400 WORD #1AN

Page 193

Chapter 5 - Synchronous Generator Control ACON.030 45April 1998 Rev. 15.5 WiringI/O Device Remarks WiringPU-1 Speed Pickup Standard Magnetic SpeedPic

Page 194

46 TS310 ACON Users GuideApril 1998 Rev. 1I/O Device Remarks WiringDI-2 Remote StopContactClose Contact to Trip Turbine2627LOOP POWER *ACON-16STOP CO

Page 195

Chapter 5 - Synchronous Generator Control ACON.030 47April 1998 Rev. 1SPEEDPICKUPSPASSIVETYPE(TYP 3 PLS)201918171615141312111098765432140393837363534

Page 197

Chapter 6 - Speed/Load, Extraction Control ACON.040 49April 1998 Rev. 1Chapter 6 - Speed/Load, Extraction Control(ACON.040)6.1 Application Descriptio

Page 198 - Chapter 1 - Overview

50 TS310 ACON Users GuideApril 1998 Rev. 1StartupStartup can be manual or automatic.Manual Start. The operator presses the TS310 [START] button then

Page 199 - Digital Points

Chapter 6 - Speed/Load, Extraction Control ACON.040 51April 1998 Rev. 1Input/OutputField devices required for the basic configuration are described b

Page 200 - Input Registers

52 TS310 ACON Users GuideApril 1998 Rev. 16.2 Required Additional EntriesDescription CH#Min. Governor 15Max. Governor 16Overspeed Set 17Speed Tuning

Page 201

Chapter 2 - General Description 7April 1998 Rev. 12.2 Software ProgramsTS310 Digital Controller has been continuously improved over time. Serial num

Page 202 - Chapter 2 - Description

Chapter 6 - Speed/Load, Extraction Control ACON.040 53April 1998 Rev. 1In addition to the devices listed above some minor configuration must be done.

Page 203 - Sample Message Content

54 TS310 ACON Users GuideApril 1998 Rev. 1ACON.040 MACHINE DATA LISTINGFUNCTION * CH DISPLAY RANGE UNITS * ACCELERATION RATE K 12 _____ 0-29999 RPM/M

Page 204 - Checksum Field

Chapter 6 - Speed/Load, Extraction Control ACON.040 55April 1998 Rev. 1ACON.040 MACHINE DATA LISTINGFUNCTION * CH DISPLAY RANGE UNITS * MIN ENGRG UNI

Page 205 - ModBus® Function Descriptions

56 TS310 ACON Users GuideApril 1998 Rev. 1ACON.040 MACHINE DATA LISTINGFUNCTION * CH DISPLAY RANGE UNITS 2ND PID CONTROL K 83 0000 WORD #14STATUS IND

Page 206

Chapter 6 - Speed/Load, Extraction Control ACON.040 57April 1998 Rev. 1I/O Device Remarks WiringPU-2 Speed Pickup Standard Magnetic SpeedPickupTRISEN

Page 207

58 TS310 ACON Users GuideApril 1998 Rev. 1I/O Device Remarks WiringAI-3 CustomerSignal4-20 mA Signal from CustomerDevice for Remote 3rd PIDSetpoint12

Page 208

Chapter 6 - Speed/Load Extraction Control ACON.040 59April 1998 Rev. 1SPEEDPICKUPSPASSIVETYPE(TYP 3 PLS)201918171615141312111098765432140393837363534

Page 209

TS310 MOD4A Digital ControllerExtraction Admission Operation GuideDocument No. 4933-0016April 1998Rev. 1La Marque, Texas

Page 211 - CRC Error Check for RTU Mode

iiiApril 1998 Rev. 1CopyrightCopyright 1998by TRICONEXLa Marque, Texas, U.S.A.All rights reserved. No part of this work covered by the copyright here

Page 212 - Coil Status

8 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1SPEEDINPUTSSPEEDCONTROLOUTPUTNO. 1PICKUPINPUTSDIGITAL I/OANALOGINPUTSPRESSUR

Page 213 - Input Status

iv TS310 Extraction /Admission Operation Users GuideApril 1998 Rev. 1Revision HistoryRev. A September 1990 General editorial revision.Rev. B July 199

Page 214

Contents vApril 1998 Rev. 1ContentsREVISION HISTORY...

Page 216

Chapter 1 - Introduction 1April 1998 Rev. 1Chapter 1 - IntroductionThe TRISEN TS310 digital controller is the most flexible and versatile control sys

Page 218 - 40001-40095 30001-30009

Chapter 2 - Definitions 3April 1998 Rev. 1Chapter 2 - DefinitionsConfusion sometimes surrounds the meanings and functions of EXTRACTION turbines andA

Page 220 - ACON Software Version 11

Chapter 3 - Basics 5April 1998 Rev. 1Chapter 3 - BasicsA typical extraction/admission steam turbine can be created by mounting two simple steam turbi

Page 221

6 TS310 Extraction /Admission Operation Users GuideApril 1998 Rev. 1SEVERAL OBSERVATIONS ARE IMMEDIATELY APPARENT:If V1 is open and V2 is closed, the

Page 222

Chapter 3 - Basics 7April 1998 Rev. 1If V1 is half open and V2 is half open, the HP case will produce 2500 kW from 900 PSI steam; theLP case will pro

Page 223

iiiApril 1998 Rev. 1CopyrightCopyright 1998by TRICONEXLa Marque, Texas, U.S.A.All rights reserved. No part of this work covered by the copyright here

Page 224

Chapter 2 - General Description 9April 1998 Rev. 12.3TS310 UpgradesTS310 product improvements are listed below. Features not listed as improvements

Page 225

8 TS310 Extraction /Admission Operation Users GuideApril 1998 Rev. 13.3 Speed (Load) ControlConversely, now consider what must occur to change power

Page 226

Chapter 3 - Basics 9April 1998 Rev. 13.5 Operation VariationsUntil now, our model turbine could be used to extract steam (from the turbine to the int

Page 227

10 TS310 Extraction /Admission Operation Users GuideApril 1998 Rev. 1These two ratios match the controller to the individual turbine for each applica

Page 228

Chapter 3 - Basics 11April 1998 Rev. 13.7 Calculation of F, H and B ValuesThe TS310 is configured to operate an extraction steam turbine by calculati

Page 229

12 TS310 Extraction /Admission Operation Users GuideApril 1998 Rev. 1MAXIMUM STEAM FLOWMAXIMUM EXTRACTION LINESTEAM FLOWCONSTANT EXTRACTION LINESPRES

Page 230 - 2.1 Application Description

Chapter 3 - Basics 13April 1998 Rev. 1F ValueThe F value is a ratio which should represent the steam flow capacity of V2 (the low pressure case)divid

Page 232 - Status Indicators

Chapter 4 - Control Actions 15April 1998 Rev. 1Chapter 4 - Control Actions4.1 Control VariationsExtraction/admission steam turbines can be controlled

Page 233 - 2.3 Options

16 TS310 Extraction /Admission Operation Users GuideApril 1998 Rev. 14.2 Control Action/Actuator ActionSome controllers must be direct-acting; some m

Page 234 - Optional I/O Assignments

Chapter 5 - Function Configuration 17April 1998 Rev. 1Chapter 5 - Function ConfigurationChannel 86 provides a variety of options to use with extracti

Page 235 - ACON.010 MACHINE DATA LISTING

10 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1MODEL - MOD1 MOD2 MOD3 MOD4 MOD4 MOD4EPROMS - SO31 SO32 SO33 SO34R1 SO34R

Page 237

Chapter 6 - Extraction/Admission Enabling 19April 1998 Rev. 1Chapter 6 - Extraction/Admission Enabling6.1 Enabling Extraction-VariationsThe user can

Page 238

20 TS310 Extraction /Admission Operation Users GuideApril 1998 Rev. 1WARNING!Options 2) and 3) should not be used if there is no check valve in theex

Page 239 - 12 TS310 ACON Users Guide

Chapter 7 - Limiting Functions/Decoupling 21April 1998 Rev. 1Chapter 7 - Limiting Functions/Decoupling7.1 DecouplingThe D position in Channel 86 can

Page 240 - ACON.020

22 TS310 Extraction /Admission Operation Users GuideApril 1998 Rev. 1Conversely, it may be desirable to operate extraction pressure control and backp

Page 241

Chapter 8 - Analog/Digital Inputs/Outputs 23April 1998 Rev. 1Chapter 8 - Analog/Digital Inputs/Outputs8.1 Analog Inputs-SetpointSeveral analog inputs

Page 243 - 3.3 Options

Chapter 9 - Troubleshooting Extraction Control 25April 1998 Rev. 1Chapter 9 - Troubleshooting Extraction ControlSymptom Cause Troubleshooting StepsEx

Page 244

TS310 MOD4A Digital ControllerSynchronous Generator Operation GuideDocument No. 4933-0015April 1998Rev. 1La Marque, Texas

Page 246

Chapter 2 - General Description 11April 1998 Rev. 1Main Board Upgrades• New board is multi-layered, versus a single layer on the old board.• Voltag

Page 247

iiiApril 1998 Rev. 1CopyrightCopyright 1998by TRICONEXLa Marque, Texas, U.S.A.All rights reserved. No part of this work covered by the copyright here

Page 248

iv TS310 Synchronous Generator OperationApril 1998 Rev. 1Revision HistoryRev. A September 1990 General technical and editorial revision.Rev. B July

Page 249

Contents vApril 1998 Rev. 1ContentsREVISION HISTORY...

Page 250

vi TS310 Synchronous Generator OperationApril 1998 Rev. 1Chapter 9 - Parallel Isochronous Operation...

Page 251

Chapter 1 - Introduction 1April 1998 Rev. 1Chapter 1 - IntroductionThe control of synchronous generator drives is simple and straightforward if one i

Page 253

Chapter 2 - Droop Control 3April 1998 Rev. 1Chapter 2 - Droop Control2.1 Droop Control - Visual ExamplesVisualizing DROOP control is somewhat difficu

Page 254

4 TS310 Synchronous Generator OperationApril 1998 Rev. 1It is important to understand that the level will never return to the setpoint (or reference)

Page 255 - 4.3 Options

Chapter 2 - Droop Control 5April 1998 Rev. 1The level control and the flyball governor are both examples of PROPORTIONAL ONLY orDROOP control. The d

Page 256

6 TS310 Synchronous Generator OperationApril 1998 Rev. 12.4 Droop Stabilizes The GridWe mentioned that dozens or even hundreds of synchronous generat

Page 258

Chapter 2 - Droop Control 7April 1998 Rev. 12.7 PIP DroopThere is another difficulty with plain DROOP control. It is strictly a displacement functio

Page 259

8 TS310 Synchronous Generator OperationApril 1998 Rev. 12.8 When The TS310 Is Used For Generator ControlTS310 software is designed to be used for SYN

Page 260

Chapter 3 - Startup 9April 1998 Rev. 1Chapter 3 - Startup3.1 Improved Startup SequencingDigital controllers can provide still one more valuable featu

Page 262

Chapter 4 - Synch Vs Induction Generators 11April 1998 Rev. 1Chapter 4 - Synchronous Generators VsInduction GeneratorsTwo types of electrical generat

Page 263

12 TS310 Synchronous Generator OperationApril 1998 Rev. 14.3 Differences In ControlThe control schemes used with Synchronous and Induction generators

Page 264 - ACON.030

Chapter 5 - Synchronizing 13April 1998 Rev. 1Chapter 5 - Synchronizing5.1 Manual SynchronizingThe TS310 will function in isochronous speed control mo

Page 265 - Synchronous Generator Control

14 TS310 Synchronous Generator OperationApril 1998 Rev. 15.3 How The TS310 Performs AutosynchronizingThe MPS390 (discussed in Chapter 8 of this manua

Page 266

Chapter 6 - Tuning & Setpoints 15April 1998 Rev. 1Chapter 6 - Tuning & Setpoints6.1 Control Tuning For Generator OperationWhether STARTUP TUN

Page 268

Chapter 3 - Hardware 13April 1998 Rev. 1Chapter 3 - HardwareOpening the door of the TS310 reveals the Main Board on the back of the door. The TS310

Page 269 - 5.4 Machine Data Listing

Chapter 7 - Limits 17April 1998 Rev. 1Chapter 7 - LimitsIn addition to the limits listed in the TS310 manual, several limits are or can be specific t

Page 270 - ACON.030 MACHINE DATA LISTING

18 TS310 Synchronous Generator OperationApril 1998 Rev. 17.3 Load (Generator Output) Low LimitsWhen a kilowatt signal is configured (09) in Channels

Page 271 - 1280 as Word 15. 1200 is

Chapter 8 - The TRISEN MPS390 19April 1998 Rev. 1Chapter 8 - The TRISEN MPS390The TRISEN MPS390 Generator Control Module is used for obtaining a gene

Page 272

20 TS310 Synchronous Generator OperationApril 1998 Rev. 18.3 Minimum TS310/MPS390 Connections ForGenerator Output (Kilowatts)Typical Configuration:No

Page 273 - LOAD BREAKER

Chapter 8 - The TRISEN MPS390 21April 1998 Rev. 18.4 Minimum TS310/MPS390 Connections ForKilowatts And AutosynchronizingTypical Configuration:No. 2 A

Page 274

22 TS310 Synchronous Generator OperationApril 1998 Rev. 18.5 Minimum TS310/MPS390 Connections For Kilowatt ,Autosynchronizing, and Parallel Isochrono

Page 275

Chapter 9 - Parallel Isochronous Operation 23April 1998 Rev. 1Chapter 9 - Parallel Isochronous OperationThe TS310 can provide parallel isochronous op

Page 277 - Extraction Control

Chapter 10 - Troubleshooting Generator Operation 25April 1998 Rev. 1Chapter 10 - Troubleshooting Generator OperationSymptom Troubleshooting StepsBack

Page 278

14 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1INSTGNDFUSE310-38SAFETYGROUND2019181716151413121110987654321403938373635343

Page 279 - 6.3 Options

Chapter 3 - Hardware 15April 1998 Rev. 13.1TS310 Main BoardU39U38U37U36RIBBON CABLE CONNECTORU40U32U31U30U29U33A36B36C36A37B37C37A38B38C38A39B39C39E4

Page 280

16 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 13.2TS310 Power SupplyHNG+-INSTGNDFUSE310-5Figure 6. TS310 Back View Showin

Page 281 - ACON.040 MACHINE DATA LISTING

Chapter 3 - Hardware 17April 1998 Rev. 1For battery back-up installations, a special TS310 power supply operates on 12 VDC furnished by thebattery ba

Page 282

18 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 13.3 Termination PanelThe Termination Panel is located in the lower half of

Page 283 - INSULATE SHIELD

iv TS310 Users GuidesApril 1998 Rev. 1Revision HistoryRev. C July 1991 Changes to all parts except MODBUS®Rev. D September 1991 Technical changes to:

Page 284

Chapter 3 - Hardware 19April 1998 Rev. 1RTDs and ThermocouplesThese require external conditioning.Digital Inputs and OutputsThese circuits must use t

Page 286

Chapter 4 - Installation & Wiring 21April 1998 Rev. 1Chapter 4 - Installation & WiringThe discussion in this chapter is not theoretical. All

Page 287 - Document No. 4933-0016

22 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1The TS310 should be mounted to rigid structures only so that the unit will

Page 288

Chapter 4 - Installation & Wiring 23April 1998 Rev. 1Figure 10. Surface Mounting Dimensions, Front View

Page 289

24 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 12.0"(51mm)5.56"(141mm)310-341"CONDUITHUB12.75"(324mm)8.

Page 290

Chapter 4 - Installation & Wiring 25April 1998 Rev. 1STOPSTARTF1F2F3CLEAR ENTER1324567890 •TRISENTS3108.8.8.8.8.8.8.8.))))310-316.00"(152.4m

Page 291

26 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1310-326.12"(155.5mm)0.435"(11.05mm)15.00"(381.0mm)3.00"

Page 292

Chapter 4 - Installation & Wiring 27April 1998 Rev. 14.2 Wiring - GeneralFailure to use the following wiring recommendations will result in insta

Page 293

28 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1GroundingGrounding complex systems to minimize electro-magnetic interferenc

Page 294

vApril 1998 Rev. 1Warnings!READ THIS ENTIRE MANUAL AND ALL RELATED PUBLICATIONS PERTAINING TOTHE WORK TO BE PERFORMED BEFORE INSTALLING, OPERATING, O

Page 295 - Chapter 2 - Definitions

Chapter 4 - Installation & Wiring 29April 1998 Rev. 1The central element (the TS310) of this system should be grounded as though it were an isola

Page 296

30 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 14.3 I/O Relay Module WiringSolid-state output relays are subject to small l

Page 297 - Chapter 3 - Basics

Chapter 4 - Installation & Wiring 31April 1998 Rev. 14.4TS310 Termination Panel WiringRefer to Figure 7 and wire the termination panel as follows

Page 298

32 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 14.5 Typical Field WiringInstallation should carefully follow recommendation

Page 299 - 3.2 Extraction Control

Chapter 4 - Installation & Wiring 33April 1998 Rev. 14.5.2TS310 Contact Output WiringPower requirements depend on load and output module used:Mod

Page 300 - 3.4 Principles

34 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 14.5.3TS310 to PX102 Transmitter WiringThe PX102 transmitter is a voltage ou

Page 301 - 3.5 Operation Variations

Chapter 4 - Installation & Wiring 35April 1998 Rev. 14.5.4TS310 Analog Input to 4 to 20 mA External Power WiringAn analog input powered by an ext

Page 302 - STEAM FLOW

36 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 14.5.5TS310 to Two-Wire Transmitter WiringTwo-wire transmitters (Foxboro, Ro

Page 303

Chapter 4 - Installation & Wiring 37April 1998 Rev. 14.5.6 Communications WiringThe RS422 multi-drop port communications should be connected as s

Page 304

38 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 14.5.7 Magnetic Speed Pickup WiringThe TS310 controller requires an accurate

Page 305

vi TS310 Users GuidesApril 1998 Rev. 1DisclaimerBecause of the variety of uses for this equipment, the user of and those responsible for applying thi

Page 306

Chapter 4 - Installation & Wiring 39April 1998 Rev. 1The choice of gear to use with a magnetic speed pickup is very important in obtaining a good

Page 307 - Chapter 4 - Control Actions

40 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 14.5.8TS310 to HCX21 Transducer WiringThe HCX21 current to hydraulic transdu

Page 308 - 4.3 Stroking The Actuator

Chapter 4 - Installation & Wiring 41April 1998 Rev. 14.5.9TS310 to HSC3 Hydraulic Actuator WiringThe HSC3 Hydraulic Actuator should be connected

Page 309

42 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 14.5.10 Current-to-Pneumatic (I/P) Transducer WiringThis transducer is used

Page 310

Chapter 4 - Installation & Wiring 43April 1998 Rev. 14.5.11 DC Input Power & Ground Wiring+-ACAC+-ChassisACDCINPUTCOMV1V2V4V3GRNBLUBRN5 ASBTS

Page 312 - 6.4 Priority

Chapter 5 - Operating Functions 45April 1998 Rev. 1Chapter 5 - Operating FunctionsTS310STOPF1F3CLEAR ENTER1 324 5 67 8 90 •STARTF2KeypadTS310ELECTRON

Page 313 - 7.1 Decoupling

46 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1Commonly used keyboard and operating functions are listed below:• The STAR

Page 314 - 7.3 Extraction Limit

Chapter 5 - Operating Functions 47April 1998 Rev. 15.1 Startup SequenceThe startup sequence illustrated and described in these paragraphs is called N

Page 315 - 8.1 Analog Inputs-Setpoint

48 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1No Idle - Channel 82 = (0XXX)As shown in the startup sequence diagram (figu

Page 316

viiApril 1998 Rev. 1Electrostatic Discharge AwarenessElectrostatic discharge can damage or destroy electronic components, assemblies, or systems.1. K

Page 317

Chapter 5 - Operating Functions 49April 1998 Rev. 15.3 Startup Sequence VariationsSeveral variations are available for Startup Sequencing.NO IDLE - C

Page 319

Chapter 6 - Maintenance 51April 1998 Rev. 1Chapter 6 - MaintenanceGENERAL: The TS310 is completely solid-state and requires no routine maintenance a

Page 320

52 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1There are only four assemblies in the unit. These are the Main Circuit Boa

Page 321

Chapter 6 - Maintenance 53April 1998 Rev. 1If EPROMS are changed but the footprint is the same, it is possible the checksum will not compare.In this

Page 323

Chapter 7 - Spare Parts 55April 1998 Rev. 1Chapter 7 - Spare PartsMajor TS310 Assemblies1310 TS310 Main Board1311 TS310 Termination Panel, less I/O m

Page 324

56 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 19250-0000 Fuse, 0.5 amp plug-in pico (for F9 and F10)9274-0000 Fuse, 5 amp

Page 325

Chapter 8 - Specifications 57April 1998 Rev. 1Chapter 8 - SpecificationsElectricalFactory Mutual ApprovedApproved for Hazardous LocationsNEMA Approve

Page 326 - Chapter 2 - Droop Control

58 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1ElectronicsCPU 16 bit TMS 9995 - 12MHz ClockRAM Memory 8K BytesEEPROM 2K By

Page 327

viii TS310 Users GuidesApril 1998 Rev. 1Triconex OfficesWORLD HEADQUARTERS MANUFACTURING LOCATIONSTriconex Corporation TMR Products & Systems TRI

Page 328 - 2.3 Enter LOAD Control

Chapter 9 - Configuration 59April 1998 Rev. 1Chapter 9 - ConfigurationThis chapter is a quick reference guide, intended for use primarily during conf

Page 329 - 2.6 True Load Control

60 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 15. When fininshed with your configuration, exit the three-dot mode as foll

Page 330 - SPEED DROPS ABRUPTLY

Chapter 9 - Configuration 61April 1998 Rev. 19.3 Changing The PasswordTHIS PAGE CAN BE REMOVED FROM THEMANUAL, IF DESIRED.All TS310 controllers are s

Page 331 - 2.8 When The

62 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1This page has been left blank intentionally.

Page 332 - Chapter 3 - Startup

Chapter 9 - Configuration 63April 1998 Rev. 19.4 Entering DataWhether a Password is required or not, all configuration value entry procedures are acc

Page 333

64 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 19.5 Function KeysThe F1 key performs the following functions in the TS310:•

Page 334 - Induction Generators

Chapter 9 - Configuration 65April 1998 Rev. 1TS310 MACHINE DATA LISTINGFUNCTION * DISPLAY RANGE UNITS * = Required for minimum operation (see ¶9.8)

Page 335 - 4.3 Differences In Control

66 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1TS310 MACHINE DATA LISTINGFUNCTION * DISPLAY RANGE UNITS * = Required for

Page 336 - Chapter 5 - Synchronizing

Chapter 9 - Configuration 67April 1998 Rev. 1TS310 MACHINE DATA LISTINGFUNCTION * DISPLAY RANGE UNITS * = Required for minimum operation (see ¶9.8)

Page 337 - Performs Autosynchronizing

68 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 19.7 Channel DefinitionsCH 0-4 Speed And Analog Input DisplaysRange: 0-29,99

Page 338 - 6.3 Remote Speed Setpoints

Customer ResponseReceive a FREE GIFT by completing this form and returning it to:Marketing, TRISEN ProductsFAX +1-409-935-3881Phone +1-409-935-3555800

Page 339

Chapter 9 - Configuration 69April 1998 Rev. 1CH 12 Acceleration Rate * Configuration RequiredRange: 0-29,999Units: RPM/MINRef.: Channel 82This channe

Page 340 - Chapter 7 - Limits

70 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1CH 18-19 Speed Switch SettingsRange: 0-29,999Units: RPMRef.: Channels 72-7

Page 341 - 7.4 Adjustable Load Limit

Chapter 9 - Configuration 71April 1998 Rev. 1These are suggested turning values to start with. The system will require further tuning after you gety

Page 342 - Chapter 8 - The TRISEN MPS390

72 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1CH 46-61 Analog InputsRef. CH 70 and 71ACON Chapter 4Use of the four analog

Page 343 - Figure 6. Minimum

Chapter 9 - Configuration 73April 1998 Rev. 1Example 2: A 0 to 10 volt DC input signal that represents a 100 to 500 psig steam turbine backpressure

Page 344 - Figure 7. Minimum

74 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1CH 66 Local Load LimitRange: 0-100Units: PercentRef.: Channels 72-79, 84,

Page 345 - 8.5 Minimum

Chapter 9 - Configuration 75April 1998 Rev. 1CH 70-71 Analog InputConfiguration Words 1 and 2Ref.: Channels 1-4, and 46-61These two channels are the

Page 346

76 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1As an example, let’s say we want the second analog input to be a direct spe

Page 347

Chapter 9 - Configuration 77April 1998 Rev. 1CH 72-79 Input/Output ContactsConfiguration Words 3-10Ref.: These eight channels (Configuration Words) w

Page 348

78 TS310 Installation Configuration Operation MaintenanceApril 1998 Rev. 1Let’s start with the A position, the definition of the type of I/O. Below

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